Image‐based design and 3D‐metal printing of a rat hip implant for use in a clinically representative model of joint replacement

The aim of this study was to obtain micro‐computed tomography derived measurements of the rat proximal femur, to create parameterized rat hip implants that could be surgically installed in a clinically representative small animal model of joint replacement. The proximal femoral anatomy of N = 25 rats (male, Sprague‐Dawley, 390‐605 g) was quantified. Key measurements were used to parameterize computer‐aided design models of monoblock rat femoral implants. Linear regression analysis was used to determine if rat hip dimensions could be predicted from animal weight. A correlation analysis was used to determine how implants could be scaled to create a range of sizes. Additive manufacturing (3D printing) was used to create implants in medical‐grade metal alloys. Linear regressions comparing rat weight to femoral head diameter and neck‐head axis length revealed a significant nonzero slope (P < .05). Pearson’s correlation analysis revealed five significant correlations between key measurements in the rat femur (P < .05). Implants were installed into both cadaveric and live animals; iterative design modifications were made to prototypes based on these surgical findings. Animals were able to tolerate the installation of implants and were observed ambulating on their affected limbs postoperatively. Clinical significance: We have developed a preclinical rat hip hemiarthroplasty model using image‐based and iterative design techniques to create 3D‐metal printed implants in medical‐grade metal alloys. Our findings support further development of this model for use as a low‐cost translational test platform for preclinical orthopaedic research into areas such as osseointegration, metal‐on‐cartilage wear, and periprosthetic joint infection.